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IE5 132KW Synchronous Reluctance Motor System

  • HMSRPM5 Series

  • HUIMA

  • HMSPRM-315M-3000

  • Power: 132kW
    Energy efficiency level: Level 1 energy efficiency (IE5)
    Voltage level: AC380V-AC660V Vibration level: R
    Insulation level: F Protection level: IP55
    Cooling method: IC411 self-fan cooling Installation method: B3, B35, B5 or other
    Speed ​​sensor: Sensor-less, incremental encoder or other
    Output shaft method: optical axis, single key-way or other
    Speed: 1000rpm, 1500rpm, 3000rpm Frame size: 315M
    Use environment: Altitude: below 1000 meters
    Temperature: -15℃ - 40℃
    Humidity: below 80%RH

Mounting type:
Power:
Speed:
Availability:

HMSRPM5 series IE5 synchronous reluctance motor is specially developed for industrial application conditions. It is a fully enclosed, self-fan cooling and high-efficiency three-phase synchronous reluctance motor designed and manufactured using new electromagnetic design technology, new processes, and new materials. Using the same casing as standard small and medium-sized asynchronous motors, it can seamlessly replace traditional low-energy-efficiency asynchronous motors. 



Square SynRM motor


HMD21 series drivers use high-performance vector control algorithms to achieve full-speed open-loop vector control. 

The HMD21 series adopts a high-performance drive hardware architecture. The book-type structure is simple and compact. The power range is from 0.55kW to 400kW. It adopts open-loop control without an encoder and has automatic harmonic suppression, instant start and stop, and zero speed. Functions such as torque and zero drift suppression can well meet the dynamic load requirements of customers for different industrial equipment. 


The IE5 ultra-efficient synchronous reluctance motor system has been promoted to a certain extent in water pumps, fans, air compressors and other systems in the building materials industry. After the energy-saving renovation project, it has been used well, the equipment has been running smoothly, and the energy-saving effect has been obvious, and it has won customers unanimously praised.




——Square  IE5 synchronous reluctance motor System





Background information of motor design: Principle of Motor Magnetic Field Formation

A motor is an electromagnetic device that uses a magnetic field as a medium to convert mechanical energy and electrical energy. It generates rotational torque through the interaction of the stator magnetic field and the rotor magnetic field. Induction motor (asynchronous motor): The rotor magnetic field is formed by the rotor speed and the synchronous speed of the stator magnetic field, creating a speed difference that induces rotor squirrel cage current. The rotor magnetic field of a permanent magnet motor is generated by a pre-magnetized permanent magnet. In general, the permanent magnet of a permanent magnet synchronous motor is made of neodymium iron boron rare earth. The permanent magnet of IE5 Synchronous Reluctance Motor is made of ferrite.



Understanding Synchronous Reluctance Motors


synrm magnetic

1. What is a Synchronous reluctance motor?


Synchronous Reluctance motors operate on the principle of magnetic reluctance, relying on the tendency of magnetic circuits to seek the path of least reluctance. 

Unlike traditional motors, they don't have permanent magnets or winding on the rotor.


2. Working principle


The working principle involves the rotor aligning itself with the stator's magnetic field due to the desire to minimize reluctance, resulting in rotation.


Compare synchronous motor


Understanding Synchronous Reluctance Motors video



Key advantage of  IE5 Synchronous Reluctance Motor


① IE5 synchronous reluctance motor uses rare earth-free permanent magnets:

It is a three-phase permanent magnet-assisted synchronous reluctance motor that uses ferrite permanent magnets to generate permanent magnet auxiliary torque and uses reluctance torque as the main driving torque. 

Compare efficiency of SynRM

②Super reliable and minimizes temperature rise. The IE5 synchronous reluctance motor has a very low winding temperature, which can greatly extend the life of the synchronous reluctance motor. At the same time, it can also increase the output power of the same base. Compared with ordinary IE2, the maximum power of the same power can be Reducing the frame size by two, the most important thing is that the extremely low temperature of the rotor can reduce the temperature of the bearings and reduce the temperature rise. 


③Independently developed a synchronous reluctance driver based on the Internet of Things, designed using a high-performance vector control algorithm and integrating a variety of control methods to achieve high-performance and high-precision motor speed control, supporting photoelectric, absolute value, and magnetic encoding It meets control requirements such as encoder and encoderless control, and has automatic harmonic detection and suppression algorithms, which effectively reduces the 5th and 7th harmonics and improves motor vibration and noise problems. 


④Independently design an intelligent management system to conduct real-time monitoring of the operating status of the motor, fault alarms and early warnings, historical data trend changes and statistical analysis, maintenance management and reminder suggestions, etc., to improve the operating efficiency of the motor and shorten the response time of operation management. 80%. The ultra-wide speed range is suitable for high-speed applications, and it can achieve high power density and wide efficiency range.

IE5 efficiency


Key attributes of IE5 Synchronous Reluctance Motor


Industry-specific attributes



AC Voltage 220/380/400/440/660V (customized) Power 0.75-315kW
Frequency 0-100Hz Frame 80-355
Efficiency
IE5 Mounting B3/B5/B35/B14
Standard IEC60034 Protection Class IP55
Phase
AC Three phase Cooling Method
IC411/IC416
Certificate CE Insulation class F



IE5 Synchronous Reluctance Motor Down Load


Catalog of Synchronous reluctance motor-HUIMA 2023.10.pdf



The application of IE5 Synchronous Reluctance Motor


1、Constant Torque:


In constant torque applications, the synchronous reluctance motor demonstrates a stable output force regardless of load variations. This makes it highly effective in applications that require a consistently stable torque output, such as some systems needing to maintain a certain speed or motion control systems. Common constant torque applications include conveyor systems, fan drives, and certain constant-speed motion control systems.


2、Square-Wave Torque:


The synchronous reluctance motor can also be applied in scenarios requiring square-wave torque output. Square-wave torque refers to periodic torque variations within a working cycle, typically in a square wave pattern. This characteristic makes the synchronous reluctance motor well-suited for applications that require periodic changes in torque, such as some pump drive systems, vibration equipment, and mechanical systems requiring periodic motion.


3、Variable Torque: 


In variable torque applications, the synchronous reluctance motor can provide an adjustable torque output based on load requirements. This flexibility makes it excel in applications that need dynamic adjustments to the torque output under varying working conditions. Typical examples of variable torque applications include automatic control systems that require adjustments based on load changes, variable-speed drive systems, and mechanical.equipment that needs to adapt flexibly to different working conditions.



Why Choose IE5 Synchronous Reluctance Motor from Huima Technology?


Advantage of IE5 Synchronous Reluctance Motor from Huima Technology


Focus on the design of synchronous reluctance motors and independent research and development of drive control algorithms. Currently, Huima Technology’s drive control algorithm is handled by the Italia R&D Center; the Changzhou factory has a modern intelligent workshop for motor manufacturing. Over the years, Huima Technology has continuously absorbed advanced research results from China and abroad, established R&D cooperation with a number of scientific research institutions, universities, etc., guided by technology, continued to innovate, and obtained a number of invention patents. In recent years, Huima Technology's IE5 synchronous reluctance motor has been included in the high-efficiency and energy-saving promotion catalog by the National Development and Reform Commission and the Ministry of Industry and Information Technology. Its technical level is in a leading position in the Chinese market, and Huima Technology's products have a relatively large advantage in price.

导图-04

Energy-saving certification

IE5


Overview the factory of IE5 Synchronous Reluctance Motor

Huima factory

Factory of Huima Technology

I


  1. IQC uses the drawing specifications and dimensions corresponding to the material code as the standard, uses corresponding measuring fixtures, and controls the quality of the incoming materials according to the requirements of the sampling method.

  2. Process quality: According to QCP requirements, the daily assembly process is inspected at three levels before product assembly, during the process, and after inspection, and corresponding records are formed.

  3. Shipping inspection personnel will inspect the finished product according to the customer's requirements (color, specifications, parameters, installation methods, etc.) and accessories of the complete machine (flat keys, instructions, energy efficiency labels, factory test reports, etc.) and the status of the finished product. Confirmation before warehousing. )



    Assembly line SynRM

    Assembly

    High speed stamping of SynRM

      High speed stamping

    Production Flange of SynRM

    Flange producing

    Testing of SynRM

    Testing

How to cooperate with Huima Technology?


Cooperation model 1: Distributor of IE5 synchronous reluctance motor (batch type) 

Cooperation mode 2: The new IE5 synchronous reluctance motor is matched and installed in the overall equipment (batch type) 

Cooperation model 3: Use IE5 synchronous reluctance motors to transform old low-efficiency motors in the form of projects (customization)


Chinaplas IE5 SynRM motor

Chinaplas 

IE5  Synchronous reluctance motor to be applied in extruder of plastic machinery.
Exhibition of Huima

IMFE

IE5  Synchronous reluctance motor to be applied in fan and pump
China Industrial Exhibition

IAS

IE5  Synchronous reluctance motor for industrial automation application




Frequently Asked Questions (FAQs)


Q: What makes the PMA-SynRM different from traditional motors?

A: The PMA-SynRM combines SynRM and IPMSM characteristics, offering high power density, a wide speed range, compact size, and lightweight design, setting it apart from conventional motors.


Q: How does the PMA-SynRM contribute to energy conservation?

A: The PMA-SynRM achieves energy conservation through its high efficiency, wide economic operation range, and optimization of both reluctance and permanent magnet torque.


Q: Can the PMA-SynRM be used in various industrial applications?

A: Yes, the PMA-SynRM finds applications in diverse sectors such as fans, water pumps, compressors, rubber, and cables, showcasing its versatility.


Q: What will be the delivery time of this synchronous reluctance motor?

A:Regularly, we have in stock. For customized voltage and frequency, the production time is around 30 days.


Q: Is your synchronous reluctance motor pure reluctance type?

A: No, latest design is Pma-SynRm, which is a better choice for market.



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